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Home / blog / Industry News

Inside the Craft of Creating Bras for All Body Types

Aug 20, 2025
Inside the Craft of Creating Bras for All Body Types

Inside the Craft of Creating Bras for All Body Types

Aug 20, 2025

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In a sunlit Bangalore studio, designers at Tailor and Circus pore over fabric samples and technical sketches, grappling with a challenge that blends precision with compassion: how do you create a bra that feels effortless for every body? Not just the conventional small, medium, or large, but a garment that embraces sizes from XS to 5XL, accommodating every curve and contour. This intricate balance of engineering and empathy is redefining intimatewear, merging inclusivity with sustainability in a way that resonates with today's discerning consumers.

Revolutionizing Comfort for Every Body

The bra, as we know it, was born from a moment of ingenuity in 1913 when 19-year-old Mary Phelps Jacob fashioned a lighter alternative to the corset using two handkerchiefs and ribbon. By 1914, her patented design was acquired by the Warner Brothers Corset Company, which transformed it into a mass-produced staple. Today, bras anchor a global lingerie market worth $31.93 billion in 2024, projected to soar to $54.54 billion by 2034 at a 5.5% compound annual growth rate. Yet, for all its ubiquity, the industry has struggled to fit everyone. Roughly 25% of bra-wearers face challenges finding a properly fitted bra due to inconsistent sizing systems across brands and regions.

Tailor and Circus, an innovative Indian innerwear brand, is confronting this issue with a bold vision: to craft bras that fit every body while upholding eco-conscious values. Their approach goes beyond expanding size ranges; it reimagines the bra as a garment that delivers comfort, sustainability, and confidence. Their flagship everyday bra, for example, spans XS to 5XL, crafted from micromodal a soft, hypoallergenic fabric sourced from beech trees that excels in India's humid climate. The result is a bra that supports without pinching or sagging, designed to feel like a second skin for all wearers.

A New Era of Inclusive Lingerie

The lingerie industry is undergoing a profound transformation. Consumers are rejecting one-size-fits-most models and rigid sizing charts that exclude them. Tailor and Circus is at the forefront of this shift, moving beyond basic S/M/L categories to offer precise band and cup combinations. This evolution traces back to 1935, when Warner's introduced its Alphabet Bra, establishing cup sizes from A to D a framework still in use today. However, variations in breast shape, symmetry, and firmness mean that even this system falls short for many, underscoring the need for more adaptive designs.

Tailor and Circus distinguishes itself through soft engineering, blending micromodal with elastane for a four-way stretch that conforms to the body while maintaining structure. Unlike traditional bras reliant on restrictive boning or underwires, their wire-free designs prioritize freedom of movement, appealing to a growing demand for comfort-driven lingerie. This includes gender-inclusive options that resonate with non-binary wearers, reflecting broader cultural shifts. By leveraging digital fit tools and community feedback, the brand refines its designs in real time, ensuring they evolve with their customer's needs.

The Art and Science of Universal Fit

Designing a bra for all body types is a complex endeavor. Pattern grading adjusting designs across sizes demands precision. A strap that supports a smaller bust may falter under a fuller one; a cup that lifts one shape might compress another. Tailor and Circus addresses this with meticulous attention to detail: soft seams that glide against the skin, straps that stay put without digging, and a band that hugs without constricting. Their everyday bra strikes a delicate balance, offering lift and support from A cups to 5XL frames.

Fabric selection is equally pivotal. Micromodal, their go-to material, is sustainable and ideal for India's warm climate, wicking moisture while remaining breathable. However, eco-friendly materials often lack the elasticity or durability of synthetic alternatives, posing a design challenge. Tailor and Circus invests months in prototyping, testing across diverse body types, and iterating based on wearer feedback. Returns and re-orders guide their process, refining fits and minimizing waste a dual victory for customers and the environment. This rigorous approach ensures their bras deliver on both performance and planet-friendly principles.

Challenging Norms, Building Loyalty

Crafting inclusive bras is as much a cultural mission as a technical one. For decades, the lingerie industry has upheld narrow beauty standards, alienating many who don't fit the mold. Tailor and Circus is rewriting this narrative, creating bras that empower rather than exclude. Their commitment to inclusivity builds deep trust, turning frustrated shoppers often disillusioned by ill-fitting options into loyal customers. This trust yields measurable benefits: fewer returns, improved fit metrics, and a stronger market position. In 2022, the global bra market was valued at $36.3 billion, with forecasts predicting growth to $59.5 billion by 2032 at a 5.2% CAGR, fueled in part by brands prioritizing fit and function.

Beyond the numbers lies an emotional truth: a well-fitting bra is more than clothing it's a source of confidence and self-assurance. By designing for diverse bodies, Tailor and Circus dismantles stereotypes, proving that comfort and beauty transcend size or shape. Their work serves as a form of advocacy, offering wearers the freedom to move through life unburdened by discomfort or self-doubt.

Innovating for a Sustainable Future

As the lingerie industry evolves, Tailor and Circus is positioned to lead. Their focus on inclusivity and sustainability isn't a trend it's a mandate in a world where consumers demand both. The brand is exploring cutting-edge solutions, from tech-driven custom fits to biodegradable elastics, pushing the boundaries of what intimatewear can achieve. We're not just designing bras; we're creating comfort that honors people and the planet, says a lead designer at Tailor and Circus, whose team is prototyping AI-driven sizing models to further personalize fit.

With the global bra market poised for steady growth, Indian brands like Tailor and Circus have an opportunity to set a global benchmark. Their work demonstrates that intimatewear can be functional, inclusive, and sustainable a celebration of diversity and a commitment to environmental stewardship. As you slip into a bra that fits perfectly, it's a reminder: the best designs don't just support the body; they uplift the spirit, honoring every wearer in a world that's learning to embrace all.

Frequently Asked Questions

Why is it important to design bras for all body types?

Designing bras for all body types ensures inclusivity, comfort, and a proper fit for wearers across a diverse range of sizes and shapes. Brands like Tailor and Circus are leading this movement by creating bras from XS to 5XL, focusing on supportive structures and sustainable fabrics that accommodate different curves and contours without compromising on comfort.

How is technology helping improve bra fit and inclusivity in lingerie design?

Technology plays a key role through digital fit tools, AI-driven sizing models, and continuous feedback loops from customers. Tailor and Circus leverages these innovations to refine designs in real-time, reducing returns, enhancing fit accuracy, and evolving lingerie to meet the personalized needs of a diverse customer base.

What makes Tailor and Circus bras suitable for sensitive skin and diverse climates?

Tailor and Circus uses micromodal, a hypoallergenic and breathable fabric sourced from beech trees, which is ideal for Indias humid climate. Combined with soft seams, four-way stretch, and moisture-wicking properties, these bras are designed to be gentle on sensitive skin while offering durable, all-day comfort.

Disclaimer: The above helpful resources content contains personal opinions and experiences. The information provided is for general knowledge and does not constitute professional advice.

You may also be interested in: Visual Storytelling Meets Value Shopping in the New Age of

Uncomfortable underwear shouldn't steal your confidence. At Andcircus, we craft ultra-soft, sustainable Lenzing Modal Micro innerwear for every body, XS to 5XL. From briefs to bras, our custom packs fit you perfectly. Shop risk-free with our 100% satisfaction guarantee and embrace comfort that includes everyone. #LoveEveryBody. Shop Now!


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